How to Overcome Moisture Challenges with Flowability Aids for Coal and Iron Ore
Operating a Raw Material Handling Plant (RMHP) during the rainy season presents massive operational hurdles. High moisture content causes bulk materials to become wet and cohesive. This instant clumping disrupts operations across the board, stalling production and inflating maintenance costs. To maintain peak productivity, industrial facilities require advanced flowability aids. Sudha Speciality Chemicals Private Limited, Kolkata, has developed the exact chemical solution required to keep your mineral processing plants running seamlessly.
The Impact of Moisture on Mineral Handling Plants
When rain saturates raw materials, the feed of coal to the boiler through a conveyor belt often gets choked. A similar bottleneck occurs during the movement of iron ore to vital plant sectors like Direct Reduced Iron (DRI) units and Sinter plants.Wet coal and iron ore stick to surfaces, leading to severe chute and screening jamming. This cohesive behaviour stalls production lines, forces unscheduled downtime for manual cleaning, and significantly reduces the total Tons Per Hour (TPH) throughput of the facility. For modern plant operators, resolving this moisture problem is a top priority for operational efficiency.
Introducing the SUFLOW Range: The Ultimate Flowability Maintainer
To resolve these critical bulk material handling bottlenecks, operators turn to the SUFLOW range of flowability solutions. Formulated specifically for coal and iron ore handling plants, this advanced flowability chemical instantly absorbs excess surface moisture.
Once treated, the wet material transforms into a free-flowing product. This vital transition allows smooth transit along conveyor belts and ensures uninterrupted feeding into designated processing zones.
SUFLOW - Unmatched Moisture Absorption Technology
The defining feature of our flowability aid is its extraordinary chemical efficiency. Just 1 gram of this specialised compound absorbs approximately 100 to 120 grams of moisture in coal and iron ore. This rapid absorption fundamentally alters the physical characteristics of the wet mineral, breaking down cohesive surface tension instantly.
Core Benefits of Implementing SUFLOW
Integrating the SUFLOW flowability maintainer into your processing workflow delivers immediate and measurable operational advantages.
- • Reduce Equipment Blockages: Effectively eliminate jamming, bridging, and clogging in bunkers, silos, chutes, and all other critical transfer points.
- • Boost Screening Efficiency: Maintain a steady and consistent material flow to maximise overall plant productivity and prevent screen blinding.
• Increase Total Throughput: Keep your production moving reliably in any weather condition. Facilities achieve consistently higher throughput metrics even during the most challenging rainy seasons.
Optimal Dosing Guidelines for Maximum Efficiency
Applying the correct chemical dosage is critical for achieving optimal flowability while maintaining cost-effectiveness. The SUFLOW range requires exceptionally low treatment rates to yield massive operational improvements. The standard application guidelines are:
- • Iron Ore Application: Dosing between 70 and 110 GPT (Grams Per Ton).
- • Coal Application: Dosing between 150 and 200 GPT (Grams Per Ton).
These precise metrics ensure your plant achieves maximum moisture control without unnecessary chemical expenditure.
NOTE: SUFLOW, the additive, will not change the properties of coal and iron ore.
Upgrade Your RMHP Operations Today
Do not let moisture stand in the way of your plant efficiency. Equip your facility with the SUFLOW range and ensure smooth, highly efficient operations all year round. By investing in premium flowability solutions, you protect your heavy machinery, eliminate chute jamming, and guarantee uninterrupted mineral processing.
Reach out to Sudha Speciality Chemicals Private Limited, Kolkata, to discuss your operational requirements and secure a custom quote for your facility.
Visit: www.sudhaind.com | Email: info@sudhaind.com | Call: +91 9874050345